Structural Engineering
Masonry

Masonry is the art of building in stone, clay, brick and concrete blocks. Masonry originated when prehistoric man decided to increase his living space by building artificial caves out of stones. By 4000 BC, Egypt had taken the art to new levels peaking with the building of the Pyramids.

Choice of materials used in building has always been determined by the geological formations and conditions of the area. 

For example, some areas had ample supplies of limestone, sandstone, granite, alabaster and basalt so this is what they used for their buildings.

      

Other areas didn't have easy access to stone but they were rich in clay deposits, so their buildings were made of sun-dried or kiln-burned bricks.

Before the arch, stone builders had problems spanning large distances because stone has a tendency to break under its own weight. They were forced to place the supporting pillars close together or erect wooden beams for support.

Lion's Gate entrance to the ancient ruins of Mycenae, Greece
      
Arch entrance to the Crusaders' Castle
Hebron, Israel
Pont Du Gard, France
Built by the Romans around AD 50, this aqueduct was used to carry water to Nimes.
photo courtesy of Dr. Loov

The invention of concrete by the Romans allowed more freedom in building structures. It also made building cheaper and faster. The cement was made from volcanic ash which was mixed with water, lime (from limestone, chalk or oyster shells) and stone pieces to make concrete. Cement mixed with sand was and still is used to make mortar for the joints between masonry blocks or bricks.

Lime continued to be the primary cement making agent until the 1800s when an English inventor, Joseph Aspdin, developed Portland cement by mixing limestone and clay, and I.C. Johnson discovered that the resulting cement was greatly enhanced if the mixture was heated until it melted and fused together and was then ground into the powder we know as cement.

Using concrete the Romans were able to improve on and increase the use of arches making them a basic construction form.

They also were able to construct an engineering marvel, the Pantheon which has a concrete dome and brick arches.

The Pantheon was constructed in 120 AD as a temple. During the middle ages the structure was used as a fortress and poultry market. After almost 1900 years, it is still in use but now as a church.

A 43.3 metre high dome covers the circular rotunda. Thick brick walls support the unreinforced and lightweight concrete dome. Brick arches are embedded in the wall and help distribute the weight of the dome. The cement was made of lime, volcanic ash and crushed brick.

Photos courtesy of Kevin Myskiw


Modern Time

Masonry is valued because of its color, texture and look of permanence. It also has several other desirable qualities such as sound control and fire resistance (many building codes require using masonry in the construction of fire walls). Concrete blocks are also useful for building retaining walls and non-permanent foundations.

       Stone cutter in Egypt near Cairo and Saqqara

The art of painstakingly hewing stones by hand is still alive today.


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